A general review of heat recovery in furnaces
GT V01 1960 187-190
The fuel situation since the war has changed from one of coal shortage to one of coal surplus; the striving for efficiency, however, has not abated and the shift of emphasis from saving fuel for national need to one of reducing production costs is discussed. Heat distribution in industrial furnaces and processes is compared and the scope for waste-heat recovery is considered. The importance of defining waste heat correctly is emphasized, the term 'surplus' heat is often preferable. The importance of considering the furnace primarily is stressed and every effort should be made to improve the inherent design before considering waste-heat recovery. Reference is made to the general problem of waste-heat recovery in industry and the progress made and the importance of studying the lessons learned in various fields. The advantages of waste-heat recovery are endorsed but a plea is made for considering the factory heat demand as a whole. Waste-heat boiler recovery schemes can materially reduce capital and running charges on other base load plants, but at the same time in certain conditions recovery of waste heat can lead to difficulties in operation and cases are cited to illustrate this. The need for exercising great care at the planning stage in waste-heat schemes is commented on as the efficient operation of the primary furnace can be affected. Examples are given from various industries. Need for instrumentation and automatic control is discussed.
H. B. Weston